Reduce downtime and stops with real-time OEE monitoring for manufacturers
Designed and co-developed with Plant and Production Managers, Factbird gives you instant access to critical real-time production data and comprehensive analysis. To ensure seamless integration, Factbird is plug-and-play with existing systems, and complex data is simplified to enable timely and actionable decisions.
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Production line monitoring made easy and accessible
Factbird isn't just another data analysis tool. It's a new approach, tailored to manufacturing operations, harnessing real-time data for smarter, faster decision-making and process optimization
- View comprehensive production data on unified dashboards
- Receive and analyze data from all selected processes in your factory
- Plug-and-play setup in 12-15 minutes
"We are currently on a 13-day streak with 92% uptime on one of our lines, which is crazy to think about, considering how it has been in the past."
Casper Levorsen, Production Technician at Sintex A/S
”When we started using the system, we were ranging anywhere from 60 to 65% OEE. Right now, we're averaging anywhere from 80 to 85% OEE.“
See how Raymundos production efficiency journey. Learn how they increased OEE by 20 points, streamlined data collection, and fostered continuous improvement.
Easy setup
Factbird's non-intrusive integration plugs right into your existing setup, enabling production monitoring without the usual integration headaches.
- Install Factbird Duo on the line
- Setup sensor and connect to Factbird Duo
- Claim device and configure sensor in the system
- Setup line in the system and you're ready to monitor
Say goodbye to tedius manual data tracking
Factbird automates this process, freeing up your team's time for more strategic tasks and eliminating the errors that come with manual input.
- Live Monitoring and Alerts
- Comprehensive Analytics Dashboard
- Customizable Reports
- Historical Data Analysis
Gather, process, and analyze large amounts of data from various sources real-time.
Unexpected machine breakdowns will be a thing of the past
Factbird's proactive maintenance alerts help you prevent these issues, ensuring a smoother, more reliable production flow.
- Get accurate, real-time performance data
- Combine all machine data, old and new, in one place
- Set up quickly and simply with Edge devices in 15 minutes
- See your operations' performance clearly in real-time and historically
- Get immediate alerts for any production stops to keep things running smoothly.
Explore Factbird's Manufacturing Intelligence Solution
See how you can collect data automatically from any machine or process, identify and stop all areas of downtime to monitor and optimize your production with confidence.
Automatic data collection
Factbird devices simplify manufacturing data collection by automatically gathering data from sensors of your choice. The collected data is securely sent to the cloud where it is transformed into real-time actionable insights.
- Effortless installation in under 1 hour
Non-intrusive solution that can be installed in no time, without causing interruptions or downtime. - No IT integrations necessary
Streamlined implementation, allowing for quick and efficient deployment without system overhauls. - Data is safely kept and transmitted
Advanced encryption and secure network communication protocols to ensure the utmost security and safeguard your valuable information.
Real-time OEE monitoring
Factbird's OEE and Production Monitoring brings transparency to your production line, helping you identify downtime causes and make impactful improvements.
- Real-time OEE metrics
Get instant clarity on your production line efficiency - Downtime analytics
Understand the why behind downtimes and strategize to minimize them - Impactful improvements
Data-driven decisions for a more efficient and productive operation
Video monitoring
Factbird brings visual analytics to your production line, offering a new perspective to understand operations better and drive meaningful improvements.
- Visual Monitoring
Witness your production processes in a new, informative light - Advanced analytics
Comphrehensive data for a deeper understanding and effective improvements - Insightful improvements
Use data to drive strategic decisions that positively impacts operations
Process optimization
With Factbird, discover the potential for improvement in your manufacturing processes, ensuring optimal quality and streamlined operations.
- Quality improvement
Identify areas for quality enhancement and drive excellence - Process simplification
Streamline your operations for better efficiency and productivity - Effective decisions
Use insights to make decisions that boost overall performance
Proactive equipment maintenance
Factbird makes proactive equipment maintenance easier, reducing unexpected downtime and promoting consistent productivity.
- Proactive maintenance
Plan and execute preventative maintenance seamlessly - Reduced downtime
Prevent unexpected disruptions and keep the production line moving - Optimal productivity
Maintain equipment health for smoother operations and better output
Utility and resource monitoring
Factbird's utility monitoring helps you keep track of your energy and resource usage, enabling you to make smarter, more sustainable decisions.
- Real-time monitoring
Track energy and resource usage as it happens - Usage optimization
Identify wastage, improve effiency, and reduce costs - Sustainable decisions
Make choices that are good for your business and great for the planet
Why Factbird?
Without Factbird
- Limited production insights
- Manual data collection
- Outdated information
- Decisions based on hunches
- Difficulty finding bottlenecks
- Wasted production resources
With Factbird
- Real-time production insights
- Automated data collection
- Accurate, up-to-date data
- Data-driven decision-making
- Quickly tackle bottlenecks
- Optimized resource usage
How Factbird works
Real-time monitoring
Track production progress, monitor key performance indicators, and respond to issues instantly.
Data-driven decisions
Utilize comprehensive data analysis to make informed decisions and improve efficiency.
Enhanced productivity
Identify bottlenecks, reduce downtime, and optimize resource allocation for maximum productivity.
Learn why customers love Factbird
Frequently Asked Questions
How does Factbird mitigate the impact of network disruptions on data integrity and reliability?
Factbird incorporates features to mitigate the impact of network disruptions on data integrity and reliability. MQTT supports Quality of Service (QoS) levels that allow for different levels of reliability in message delivery. Factbird can configure the appropriate QoS level, ensuring that messages are reliably delivered even in the presence of intermittent network connectivity. MQTT's built-in mechanisms for message persistence and retention further enhance data integrity and reliability.
Can I choose between a general or private Factbird cloud platform for storing my PLC data?
Factbird offers the flexibility to choose between a general or private cloud platform for storing your PLC data. The general cloud platform allows you to leverage Factbird's infrastructure, ensuring ease of use and scalability. If you have specific security or compliance requirements, Factbird also provides a private cloud platform option. This enables you to have dedicated and isolated cloud resources for enhanced data privacy and control.
How scalable is Factbird for large manufacturing operations with multiple PLC systems?
Factbird is designed to be scalable and can handle large manufacturing operations with multiple PLC systems. It can accommodate a high volume of data and supports the simultaneous communication of multiple clients with the MQTT broker. As the manufacturing operation expands, Factbird can scale to meet the increased data transmission requirements efficiently.
How does Factbird facilitate data transmission from PLCs to the cloud via MQTT?
If you want to send data from one of your PLCs to the cloud using MQTT and Factbird, Factbird creates a unique client ID for the PLC. You are provided with the broker address and a detailed example of the MQTT topic that needs to be published or subscribed to. This allows the PLC to establish a connection with the broker and seamlessly transmit data to the cloud for further analysis and monitoring.
What kind of support is available for troubleshooting and technical issues with the hardware?
Our support team is always available to help you. We also have a troubleshooting hardware guide that you can access here.
How is the data transferred from the sensors to the Factbird hardware?
Sensors are connected by cable to the Factbird devices. The Factbird devices send data to the cloud through a mobile phone connection or via WiFi or Ethernet (only for Factbird Omron NX1).
What types of sensors are compatible with Factbird?
Factbird can connect to both analog and digital sensors. Factbird was developed to allow the use of many types of sensors depending on customers' specifications.
Any digital sensor that outputs NPN or PNP signal is supported, by default, it is possible to have two sensors simultaneously connected to a single Factbird® DUO.
You can find a sensor overview guide here.
What components are included in the Factbird hardware package?
The package includes, besides the device, the power supply and the power cable.
Does Factbird require an internet connection to function?
Yes. To get the data in the cloud you can connect via Wi-Fi or 4G through SIM Card.
What temperature range can Factbird be installed in?
Please see Data sheets
How do I know if I can use a Factbird for my production line?
Factbird only requires a small amount of space and a power socket. It requires 3 mm distance between the objects that run on the production line to be able to sense them.
Can the user install Factbird? Or does it need to be installed by a service engineer?
Factbird is user installable, no technical assistance is required.
How long does it take to install a Factbird?
It normally takes less than one hour from opening the package to being able to see data.
What kind of power supply does Factbird require?
100-240V, 50-60Hz.
What kinds of sensors can be connected to a Factbird?
Factbird can connect to both analog and digital sensors. Factbird was developed to allow the use of many types of sensors depending on customer's specifications.
Does Factbird come with its own sensors, or do I need to connect external sensors?
Factbird works with off-shelf external sensors, you can use your own if you have any, alternatively, we can provide them.
How do I purchase a Factbird?
If you want to purchase a Factbird, you simply contact us and we’ll help you through the process, making sure you get exactly what you need. You can either fill out a contact form or send an email to a member of our staff directly. You are also welcome to call us. You’ll find all of our contact information under contact.
How do I install Factbird
This video shows how to install Factbird hardware. It is easy and fast to install Factbird, production data collection IIoT device. Factbird can be up and running in 5 minutes. Experience the true plug-and-play installation.
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